2024年8月26日发(作者：)
PRE1156(6)
3D Coordinate Measuring Machines from Mitutoyo:
A new dimension in quality assurance.
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MiCAT is the smart software platform from Mitutoyo,
setting international standards for sophisticated 3D
coordinate measurement. With MiCAT, your coordinate
measuring machines become efficient information
centres - power houses of design, production and quality
control. Streamlined measurements and convenient and
reliable data at your fingertips throughout the production
process.
Our certified Computer Technology Laboratory (CTL) has
developed MCOSMOS – the Mitutoyo Controlled Open
System for Modular Operation Support. This is modular
CMM software system giving professional measurement
and evaluation.
MCOSMOS helps you carry out all your measuring
and test jobs at lightning speed, simply and safely.
MCOSMOS handles large amounts of data with ease,
making it available across all the networked areas of
the production chain. This streamlines the measuring
process, optimises the flow of information and minimises
non-conformances. The result is increased efficiency
throughout the production process with significantly
reduced costs.
With its specialist expansion modules, MCOSMOS can
focus in on your company’s very specific measurement
requirements. With Mitutoyo software, you are
best prepared for every imaginable 3D coordinate
measurement challenge, both now and in the future,
with maximum flexibility.
Mitutoyo: complete precision
Experience
Experience
Mitutoyo. Near to you, wherever you are.
Precision measurement technology with global dimensions.
With seven decades of experience, Mitutoyo is a pioneer and a pace-setter in precision
measurement technology throughout the world. The Mitutoyo Group has spread out
from its birthplace in Japan, and today has a presence in more than 100 countries in the
world in the form of branches, factories and national distribution networks.
With this world-wide network, Mitutoyo has become an international leader in providing
precision measurement technology from a single source. A claim based both on the
quality of the 5000 plus Mitutoyo products and in a service philosophy that sets an
example throughout the world.
In its certified Computer Technology Laboratory (CTL) in Oberndorf on the River Neckar
in Germany, Mitutoyo employs highly qualified specialists who devote their expertise to
developing software for 3D coordinate measurement technology, thereby setting world
standards.
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Software packages and expansion modules to meet every requirement
With this sophisticated modular software system developed by Mitutoyo, you will have the capabilities of a variety
of software packages and expansion modules at your fingertips. They can make comprehensive measurement
evaluations, document and present them in an effective form. The data is archived into clear, practical structures.
Of course, all coordinate measuring machines come with their own software package as standard
Some of the features offered by our
software packages
PartManager
Is the command centre that boots and manages the software package.
Includes: ProtocolDesigner, ProbeBuilder, DialogDesigner, user management,
manager program (unmanned shift).
MCOSMOS 1MCOSMOS 2MCOSMOS 3
GEOPAK (Geometry module, online/offline)
For easy parts program generation (online/offline) for measuring geometrical
elements.
Includes: high-speed scanning of control geometries for continuous scanning,
contact measuring heads, rotary tables are supported as a fourth axis, user-
defined dialog support (variable program creation) and flexible reporting.
CAT1000P* (Online/offline programming module)
For control geometry and uncomplicated parts program generation
supported by the CAD model.
Includes: MachineBuilder, automatic traverse path generation (animated),
collision control and simulation of complete parts programs.
CAT1000S* (3D freeform evaluation module)
For preparation of setpoint/actual value comparisons from CAD model free
form surfaces and measuring points.
Includes: MachineBuilder, automatic traverse path generation (animated),
collision control and flexible reporting.
SCANPAK (2D profile evaluation module)
For the scanning and evaluation of workpiece contours.
Includes: Supports single point and continuous scanning measuring heads,
rotary tables as fourth axis, variable contour tolerances, best fit, digitised and
flexible reporting.
* Standard CAD import interfaces: ACIS, STEP
Optional CAD import interfaces: CATIA V4, CATIA V5, Pro/E, Parasolid, Unigraphics, SolidWorks, Inventor, IGES und VDAFS
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Professional
Professional
MCOSMOS 1MCOSMOS 2MCOSMOS 3
MeasurLink
®
Statistical evaluation module.
Real-time data collection, network-
capable SPC analysis.
GEARPAK
Measuring module for involute gear
profiles .
For the measurement of all types of
involute gear profiles (spur, worm and
bevel gears) and subsequent comparison
with international and user-defined
standards.
ROUNDPAK CMM
Extended evaluation functions for circles,
cylinders, planes, straight lines and
support for flexible reporting for the
following parameters:
SCANPAK
For the scanning and evaluation of
workpiece contours (2D).
Includes: Supports continuous scanning
contact measuring heads, rotary table
as a fourth axis, variable contour toler-
ances, best fit, patch scan (digitisation),
flexible reporting.
CAT1000S
For the creation of desired/setpoint
comparisons of freeform surfaces from
the CAD model and measuring points.
Includes: MachineBuilder, automatic
traverse path generation (animated),
collision control and flexible reporting
Pure DMISPAK
Interface module.
The interface for standard measuring
equipment supports compatibility
between various.
MAFIS
Bearing surface evaluation module.
For the analysis of selected
characteristics of bearing surface
profiles, supports flexible reporting
Q-PAK
Queuing program for sequence control
of part programs, including loading
system control.
GEO_EDM
Online correction program for EDM tools
and workpieces.
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PartManager.
Control and command centre.
Standard module for:
MCOSMOS 1MCOSMOS 2MCOSMOS 3
PartManager is the versatile management centre within MCOSMOS software, the
control centre for all measurement tasks. From PartManager, boot main program
modules such as GEOPAK, GEARPAK, CAT1000P/S etc. as well as all configuration
programs such as MachineBuilder or DialogDesigner and ProtcolDesigner and user
management. Here too, detailed documentation and archiving of data records are
organised in a simple, convenient and very user-friendly way.
Use PartManager to organise all your notes, reports, data and images
for any measurement process; clearly listed and assigned to each
workpiece. A visible indicator is the parts list identifiable at first glance
in the available data column. Longer part names and directories can
be used. Click on the symbol and you can view the documents and
start the programs you need. PartManager contains a user management
system with a detailed system of user rights and revision management
for measurement programs including change history. Here you have
everything you need to comply with the German 21CFR Part 11
Directive.
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System manager
The system manager combines the former functions of the
Machine Builder, the driver configuration and the change rack
definition. As such, every single component comprising the
periphery of the measuring device is clearly presented in one
dialog, right up to probe configuration; all preconditions for
simulating CNC workflows in CAT 1000.
MCOSMOS is the modular software system for professional control-
ling, measuring and evaluation in coordinate measuring technology.
MCOSMOS supports the I++ DME Interface (Dimensional Measure-
ment Equipment Interface).
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GEOPAK, the geometry module.
Performance in the third dimension.
Standard module for:
MCOSMOS 1MCOSMOS 2MCOSMOS 3
With the universal geometry measurement program for multidimensional
measurement, you can control your workpiece from design to completion. Its multiple
functions make GEOPAK one of the most powerful programs available, meeting the
most stringent requirements, but very user friendly. For example, you can display step
by step what exactly has to be done when aligning a workpiece. In addition to many
dedicated reporting options, output on other systems (e.g. QS-Stat, Word, Excel) is also
possible. In pallet mode, several workpieces of the same type can also be measured in
unmanned operation. Further solutions to quite specific measuring tasks can be found
in highly sophisticated hardware components such as various measuring heads, probe
change systems, swivelling and turning links, rotary tables and clamping and loading
systems, with many of which GEOPAK comes as standard.
GEOPAK means:
• Clear user guidance with menus and graphics
• Online/offline programming (in tutorial mode, virtual or
editor mode)
• High-speed scanning of control geometry elements (when using
continuous scanning measuring heads)
• Flexible programming by the use of user-definable dialogues
User-defined reports
and variables
• Support of rotary tables as 4th axis
• Revo
®
measuring head system is supported
• Use of various interchangeable measuring head systems (single point,
continuous scanning laser measuring heads as well as sensors for image
processing, including their associated change systems)
• Macros for automatic measurement of all control geometries
• Automatic element recognition
• Easy and rapid program correction (new tree structure in editor mode or in
repeat mode)
• Integration of text, images and sound
• Flexible customer-specific reporting
• PTB-certified algorithms for geometry calculation
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rotating and/or oscillating
measuring head
consistent travel of the
coordinate measuring
machine
Revo
®
has a particularly efficient
sweep scanning function for
surfaces.
The dialog learning function allows
the function to be implemented
even without a CAD model of the
work piece
rotating and/or oscillating
measuring head
consistent travel of the
coordinate measuring machine
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CAT1000P, the online/offline programming module.
Easy programming from the CAD model.
Standard module for:
MCOSMOS 2MCOSMOS 3
CNCCNC
CAT1000P puts an end to laborious data input. It significantly facilitates the
programming of measurement tasks in GEOPAK tutorial mode. With just a few mouse
clicks, all data for measuring parts and tolerance testing are taken from the CAD model
– simply and safely. The same applies to the programming of traverse paths and probe
points, and the creation of nominal values for setpoint/actual comparison. Travel and
probe paths are clearly shown in a 3D view. They can be changed as desired at the click
of the mouse on the model. Possible collisions are calculated in advance and reliably
avoided. Probe changes can be automatically suggested.
With the MachineBuilder (CSM), you can have a complete CMM workshop – from
CMM and the probe change system right through to calibration balls. These
configurations enable you to realistically simulate complete measuring programs.
CAT1000P means:
• Simple measurement program creation from the CAD model (only
for control geometry elements)
• Automatic probe changes are suggested
• Automatic traverse path generation and collision avoidance
• Clear representation of the measuring points in 3D graphics
• Automatic conversion of standard surfaces in the event of errors in
the CAD model
• Simulation of individual traversing steps
• Simulation of complete parts programs
• Offline program creation for optimised machine use
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• Reading-in of standard interfaces ACIS (SAT) / STEP;
other direct interfaces as an option: CATIA V4/ CATIA V5 / Parasolid / Pro/E / Unigraphics /
SolidWorks / Inventor / IGES / VDAFS)
• All interfaces for CAT1000P can also be used with CAT1000S
• Supports the following hole shape elements: solid circle, rectangle, square, triangle, trapezium,
hexagon, elongated hole, teardrop
Information window editor
CAD model representation with information window containing the
measurement results of the geometric elements
GD & T (geometrical dimension and tolerancing):
GD & T Wizard: the assistant for CAD model-aided processing of dimensional and positional tolerances.
1) Tolerance assistant:
The tolerance assistant can be used for simplified analysis of tolerance information loaded via the CAD
interfaces.
2) Tolerance definition assistant:
The tolerance definition assistant can be used to define tolerances and, as such, added to the CAD
models where they are then available for further analysis.
Representation in accordance with ASME Y 14.41 standard
Analysis using GD & T Wizard
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CAT1000S, the 3D freeform surface evaluation module.
Tolerance comparison of freeform surfaces.
Standard module for:
MCOSMOS 2MCOSMOS 3
CAT1000S shows its strengths in the precise comparison of solid bent surfaces
with their desired setpoint entries from CAD data (e.g. bodywork parts). Individual
measurement points can be allocated to the next surface or limited to one surface.
The measurement results are represented as easy-to-interpret graphics, in which non-
conformances are quickly and easily recognisable by colour marking. The cut edges of
sheet metal parts can be precisely measured using CAT1000S. Animation and virtual
representation of the next scanning process simplifies programming in tutorial mode.
CAT1000S means:
• Simple, convenient operation
• Rapid setpoint/actual value comparison between setpoint entry
and measurement
• Rotatable and scalable 3D representation
• Representation of non-conformances with colour graduations
• Best fit of measurement points on the CAD model
• Flexible, customer-specific reporting
• Reading-in of standard interfaces ACIS (SAT) / STEP;
other direct interfaces as an option: CATIA V4 / CATIA V5 /
Parasolid / Pro/E / Unigraphics / SolidWorks / Inventor / IGES / VDAFS)
• All interfaces for CAT1000P can also be used with CAT1000S
User-defined reports
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Surface quality can be represented as color shading on the CAD
model surface using the typographic representation.
Curve scanning
CAT 1000S supports the scan function for continuous scanning of
any types of contours using a Revo
®
measuring head. Movement
can be easily programmed by mouse click on the CAD model, and
virtually simulated.
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SCANPAK, the 2D contour evaluation module.
Detection of non-conformances between setpoint and
actual value contours.
Standard module for:
MCOSMOS 3
With SCANPAK, non-conformances between the finished contour and the desired
contour can be quantitatively determined. By feeding back the optimised contour in
the production process, the workpiece can be successively optimised.
SCANPAK means:
• Sophisticated functions for evaluating and processing contours
• Successful integration of contours into the geometric
measurement program
• Simple and safe operation
• Scanning of forms with feedback of data into the CAD system
(TRANSPAK) and at machine controls
• Graphic representation of setpoint/actual value comparison
• Support for flexible reporting functions (ProtocolDesigner)
• Supports the Mitutotyo rotary table MRT320 as fourth axis
• Supports single point and continuous scanning measuring head
system, laser measuring heads and sensors for
image processing
• Includes the Patchscan function for digitising unknown 3D bodies
on freeform surfaces
• Supports the use of variable contour tolerances
• Scanning to known (preset) and unknown contours
• Best fit of contours
• Two-flank scan with the use of continuous scanning measuring
heads (optional)
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MAFIS, the portable evaluation module.
For soaring measurement skills.
Optional for:
MCOSMOS 3
MAFIS stands for 'Mitutoyo Airfoil Inspection Software' and enables the calculation of
all significant bearing surface parameters, e.g. of turbine blades on aeroplane engines
or pump blades. It works in association with the MCOSMOS module SCANPAK, for the
automatic scanning of workpiece forms. With SCANPAK the contour is first entered,
after which in a separate menu the 'bearing surface analysis' can be selected for the
evaluation of desired parameters. Using simple pictograms, all the necessary inputs can
quickly be carried out. Outputting measured values is possible both in clear lists and
graphs. All MAFIS parameters are supported by the MCOSMOS report designer with
which individualised ports can be generated with ease.
MAFIS means:
• Simple and safe use with self-explanatory pictograms
• Evaluation of all significant bearing surface parameters
• Support of all output functions of MCOSMOS (screen output,
text output, ProtocolDesigner, MeasurLink)
• Contours can be entered using the SCANPAK expansion module
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GEARPAK, the measurement module for
involute gear profiles.
Quick and precise, inside and out.
GEARPAK is the MCOSMOS module specialising in measurement and evaluation of
involute gear profiles. It is used for the rapid generation of measurement programs and
creates evaluations and reports. GEARPAK was certified in 2005 by the Physikalisch
Technischen Bundesanstalt (PTB). The results of the test data records deviated by less
than 0.1 μm from the PTB’s reference values – an impressive achievement.
The measuring process is by single-point entry or scanning. The range of evaluations
includes, in addition to complex gear flank evaluation for profile and flank line
(including curvatures and reliefs), also pitch, concentricity, best fit and single and dual
flank rolling test. The parameters to be included in the report are determined by the
user, with numerical or graphic representation, or a combination of the two being
possible.
GEARPAK means:
• Rapid, safe and fully automatic creation of CNC measurement
sequences for involute gear profiles (straight and inclined gears)
• Precise evaluation (certified by the PTB)
• Measurement and evaluation according to current standards and
tolerance systems (DIN, ISO, AGMA etc.) and customer-specific
tolerance tables
• Clearly structured dialogues and functions
• Dialogues for profile and flank line modification (reliefs,
curvatures)
• Simple, menu-assisted data input with graphic feedback (self-
explanatory pictograms)
• Graphic, numerical and combined reports
• Reports in HTML format
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Pure DMISPAK, the interface module.
Import, convert and export with ease.
The optional expansion module Pure DMISPAK serves as a powerful conversion tool
when importing DMIS programs for further use in MCOSMOS. Vice versa, of course,
Pure DMISPAK also ensures easy exporting of MCOSMOS programs into DMIS format.
Pure DMISPAK means:
• The reading in and conversion of DMISPAK measurement
programs and their execution under MCOSMOS
• Conversion and outputting of MCOSMOS measurement programs
in DMIS format
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ROUNDPAK CMM, the roundness testing module.
Specialising in large workpieces.
ROUNDPAK CMM is the roundness testing module within the MCOSMOS concept
and supplements the GEOPAK geometry module. It has been specially designed to test
roundness and cylindricity in combination with GEOPAK. ROUNDPAK CMM makes
available calculation results and many graphic evaluations for circles, cylinders, flat
surfaces and straight lines for integration into user-defined reports.
Examples of graphic evaluations:
Roundness, top view and development
Cylindrical form, solid representation and topographical
representation (development)
Cylindrical form, spatial representation and side view
Flat surface, top view, spatial representation and development
Cylindrical form, top view and developments of several
individual elements
ROUNDPAK CMM means:
• Extended evaluation functions for circles, cylinders, flat surfaces
and straight lines.
• Evaluations of the following parameters: rectangularity, cylindrical
form, parallelism, concentricity, complete run, circularity, axial
runout, straightness, flatness and roundness.
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ProtocolDesigner, the form creation tool.
Individual reporting, informative documenting.
With the ProtocolDesigner – a standard tool within MCOSOMOS – you can effortlessly
draw up new, personalised forms for the GEOPAK, CAT1000S, MAFIS and ROUNDPAK
CMM modules, or adapt existing forms to your personal requirements. The standard
report becomes a flexible report and you can create the perfect models for basic pages,
first and subsequent pages. For the graphic implementation of your own ideas, there is
a wide range of variables, fields, tables and graphs available. You will be helped by an
assistant, detailed documentation and detailed online help.
Create with ProtocolDesigner, for example, headings with your company logo and
setpoint/actual value comparisons in colourful images, or define new levels and
enhance your reports with info-flags.
ProtocolDesigner means:
• Personalised form creation for GEOPAK and CAT1000S,
SCANPAK, MAFIS and ROUNDPAK CMM
• Incorporation of images from photographs, CAD models or from
element graphs
• Easy Excel exports (even where Excel is not installed on your
own system)
• Text exports into a CSV file (text-based table format)
• TIFF and multi-TIFF export
• PDF export (128 bit coding)
• ANSI or ASCII export
• HTML/MHTML export
• JPG, BMP and EMF export
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MeasurLink
®
, the statistical evaluation module.
Evaluation, visualisation, process control.
MeasurLink is designed to collect and unite all measurement data in one central data
base. Measurement results acquired via CMMs are automatically transferred into a SQL
database and directly available for monitoring, analysis or reporting in real-time.
MeasurLink gives you the performance you need through distributed processing. It
delivers a safe and organised data warehousing system making quality data available
for viewing and analysis by any member of the production, engineering, and
managerial staff throughout your company.
Inspection in the factory produces data for analysis, corrective action, and various
reporting needs. As the backbone of your quality efforts, MeasurLink is guaranteed to
reduce your production costs and increase profits.
MeasurLink means:
• Optimum configuration with modular program structure
• Real-time control card representation
• Monitoring of various measuring stations in network operation
(hall plan, internal/external networks)
• Monitoring of test characteristics from GEOPAK, QVPAK, QSPAK,
QIPAK, FORMPAK, ROUNDPAK, SURFPAK and FORMTRACEPAK
• Combination of measured data from all Mitutoyo measuring
machines
• Clear tables, graphs and evaluations
• Availability of test equipment control and monitoring and test-
equipment capability checks using an add-on module
Request the separate MeasurLink brochure with more detailed
information:****************
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Data Analysis
MeasurLink gives you the flexibility to analyse your processes,
identify problem areas and take corrective action to improve your
product’s quality. Inspection runs can be sorted by Inspection
Station, Routine or Part, and are displayed with the look and feel
of Windows Explorer. Inspection data can be merged, filtered,
grouped, charted and printed in the way you want.
Report Scheduler
Is a tool that provides automated report distribution from a
Windows service environment. Create reporting tasks that will run
on a given schedule.
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Q-PAK – the queuing program
Extension module
for:
MCOSMOS 1MCOSMOS 2MCOSMOS 3
Q-PAK is an easy to operate and intelligent means of controlling the measuring sequence
of the next work pieces in line for measurement – ideal for controlling and making full use
of the coordinate measuring machine without interruptions.
Where appropriate, Q-PAK also assumes responsibility for controlling semi-automatic or
fully automatic loading and unloading systems. Q-PAK blocks unauthorized access to the
measurement programs and thus prevents unintentional or unauthorized modifications of
the same.
A barcode scanner can be used to quickly and correctly select the part program and enter
the sub-batch information for statistical measurement data recording.
The list of last measurements is color coded to allow the state of these measurements to
be identified at a glance.
Using a touch screen for the Q-Pak menu together with a barcode scanner enables
full use of the program without the need for a keyboard and mouse; ideal for rough
manufacturing environments.
Basically it meets all preconditions for secure and simple control of the coordinate
measuring machine system during operator self-tests or simply for sequence control
during unmanned shifts.
The benefits of Q-PAK:
• Simple and secure part program selection
• Control of the measuring sequence for several work pieces
• Supports barcode scanners
• Activates loading and unloading systems
• System for identifying users can be selected (PIN code,
barcode cards, magnetic cards, chip code systems, etc.)
• List of last measurements displayed with status color coded
• Direct access to complete test reports (PDF format) relating to last
measurements
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KOMEG FixtureBuilder
Standard module for:
MCOSMOS 1MCOSMOS 2MCOSMOS 3
KOMEG FixtureBuilder quickly and easily creates the necessary virtual CAD models of the
clamping fixtures needed for the work pieces. FixtureBuilder accesses the CAD libraries of
the KOMEG eco-fix components and helps to compile the fixtures at the click of a mouse.
Users can choose whether to set the virtual fixture up manually or to allow the software’s
"AutoMode” to perform the task.
Once the tensioning fixture is fully assembled, a CAD model is available that can be used
to generate the required measuring programs in the subsequent offline programming and
simulation using MCOSMOS under CAT1000.
The list function quickly reveals whether the required tensioning elements already exist or
first need to be procured, long before the work piece is physically available.
KOMEG FixtureBuilder stands for:
• Quick and easy compilation of tensioning elements
• Supports KOMEG eco-fix elements
• Automatic listing of used components
• Provides the CAD model for CAT1000 offline programming
• Work piece import interfaces: ACIS (*.sat), Iges (*.igs) and Step (*.stp)
• Export functions: Hoops file (*.hsf), Autodesk (*.dwf), 3-D PDF (*.pdf) and ACIS
Files (*.sat)
• For use with MCOSMOS V3.1 or higher
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Sensor Systems
Test Equipment
and Seismometers
Digital Scale and DRO Systems
Small Tool Instruments
and Data Management
sub-contract basis.
Find additional product literature
and our product catalogue
Mitutoyo Europe GmbH
Borsigstraße 8-10
41469 Neuss
Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data
contained in this printed matter as well as other technical data are to be regarded as approximate average values. We therefore
reserve the right to make changes to the corresponding designs, dimensions and weights. The stated standards, similar technical
regulations, descriptions and illustrations of the products were valid at the time of printing. In addition, the latest applicable version
of our General Trading Conditions will apply. Only quotations submitted by ourselves may be regarded as definitive.
Tel. +49 (0) 2137-102-0
Fax +49 (0) 2137-102-351
****************
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