2023年12月2日发(作者：)
SUZHOU
生效日期：
焊锡膏印刷操作指引
SOLDER PASTER PRINTER WORKSTATION
INSTRUCTION
信息分类：
三阶文件
文件编号:
版本:
1.0
页码:
1 of 31
起草人：
Zhuyongxing
审核人：
Cliff
批准人:
Sam
t Revision 产品版本
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history更改记录
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DEK印刷机操作指引
DEK PRINTER WORKSTATION
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e目的
To provide standard operating instructions for the DEK 265 Horizon.
范围
tions定义
IPC-T-50 - Terms and Definitions for Interconnecting and Packaging Electronic
Circuits
sibilities职责
N/A
ption描述
1.1.
This document applies to all manufacturing sites that utilize the DEK 265 Horizon.
Process Flow
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STARTEnsure the E-stopsare in the uppositionIs the MachinePowered Up?NoTurn on MainPower SwitchYesType in"ADMINISTRATOR"in User field and"administrator" inpassword fieldWhen Networklogon box appearsclick on "OK" (Thiswill occur twice)Click on the DEKiconPress Blue SystemButton whenPromptedType in OperatorI.D."Your Name"Press the "Monitor"Square on theTouch Screen orF7 on the KeyboardPress the "Exit"Square on theTouch Screen orF8 on the KeyboardPress the "Log On"Square on theTouch Screen orF1 on the KeyboardEND
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1.2.
Machine Start-Up
Ensure that all E-stops are in the on position. The machine has 2 E-stops one on side of the
front panel. (See Figure 1.0)
1.2.1.
Figure 1.0: Location of E-stops
1.2.2. Turn main power switch clockwise ¼ turn. Indicator should be pointed upward. (See Figure 2.0)
1.2.2.1.1.1.1.1.1.
Figure 2.0 Main Power Switch on Front
on Machine
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1.2.3. To log on type: “ADMINISTRATOR” in the user field and “administrator” in the password field
(See Figure 2.1)
Figure 2.1
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1.2.4. When The Network logon box appears click on the OK button (Figure 2.2)
1.2.5. Click on the DEK icon to start the printer
1.2.6. When prompted, Press blue System Button located just above the keyboard. (Figure 3.0)
Figure 3.0
1.2.7. Touch the Monitor square on the screen or F7 on the Keyboard (See Figure 4.0 Location 1).
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Figure 4.0
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1.2.8. Touch the Log On square on the screen or F1 on the keyboard. (Figure 5.0 Location 1)
Figure 5.0
1.2.9. Type your name into Operator Log on Box (See in Figure 5.0)
1.2.10. Touch “Exit” on the screen or press F8 on the keyboard (See Figure 5.0 Location 2)
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1.
1.3.
MACHINE OPERATION
Process Flow
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StartIs ProperProgram Loaded?NoPress the Setup Boxon the Screen or F6on the KeyboardPress the Load DataBox on the Screen orF2 on the KeyboardHighlight the requiredfile for the assemblyto be runPress the Load Boxon the Screen or F1on the KeyboardPress the Exit Box onthe Screen or F8 onthe KeyboardYesIs a StencilLoaded?NoPress the Setup Boxon the Screen or F6on the KeyboardYesIs the CorrectStencil Loaded?NoPress the Setup Boxon the Screen or F6on the KeyboardPress the ChangeScreen Box on theScreen or F5 on thekeyboardOpen the PrintheadCover and RemoveExisting Screen andToolingClose the PrintheadCover andPress theBlue System ButtonPress the ChangeTooling Box on theScreen or F6 on theKeyboardYesIs the Machine inAuto Mode?NoPress the Setup Boxon the Screen Menuor F6 on theKeyboardPress the Exit Box onthe Screen or F8 onthe KeyboardSide AIs this Side A orSide B of theAssembly?Side BYesPress the Mode Boxon the Screen Menuor F1 Until AutoAppears in the Modeoption on the StatusPagePress the HomeCleaner Box on theScreen or F3 on theKeyboardPress the HomeCleaner Box on theScreen or F3 on theKeyboardPress the Exit Box onthe Screen Menu orF8 on the KeyboardPress the Run Box onthe Screen Menu orF1 on the KeyboardPress the Exit Box onthe Screen or F8 onthe KeyboardPress the BoardStop Box on theScreen or F4 on theKeyboardPress the PasteLoad Box on theScreen Menu or F3on the KeyboardPress the ChangeScreen Box on theScreen or F5 on theKeyboardPress the OpenCover Box on theScreen or F2 on theKeyboard then Openthe Printhead CoverPress the ManualLoad Box on theScreen Menu or F2on the KeyboardClose the FrontPrinthead Cover andPress the BlueSystem ButtonPress the OpenCover Box on theScreen or F2 on theKeyboard then Openthe Printhead CoverPress the BoardClamps Box on theScreen or F3 on theKeyboardOpen the FrontPrinthead cover andApply a bead ofPaste to the StencilLoad a new stencilinto the printer,ensure correctorientation and printjustificationPlace Flat ToolingBlocks or PinsBetween Rails InArea Board Will RunPlace PCB on theRails and Push inUntil it Meets BoardStopAdjust the boardsupport tooling to suitthe product to beprintedInstall the squeegeesAlign Mylar to PCBand Tape to RailsPress the BoardclampClose the FrontPrinthead Cover andPress the BlueSystem ButtonPress the ContinueBox on the ScreenMenu or F1 on theKeyboardPress the Exit Box onthe Screen Menu orF8 on the KeyboardPress the Run Box onthe Screen Menu orF1 on the KeyboardStop相关部门审核
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1.4.
Loading Program
Press the Setup box on the touch screen or F6 on the keyboard. (See Figure 4.0 Location 2)
Press the Load Data box on the Screen or F2 on the keyboard. (See Figure 6.0 Location 1)
1.4.1.
1.4.2.
Figure 6.0
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1.4.3. Highlight the required file for the assembly to be run. The correct file name for the assembly
to be run can be found in the line file supplied by the CAM department. (See in figure 7.0)
Figure 7.0
1.4.4. Press the Load box on the screen or F1 on the keyboard. (See Figure 7.0 Location 1)
1.4.5. Press the Exit box on the screen or F8 on the keyboard. (See Figure 7.0 Location 2) The step
must be completed for the program to properly load.
1.5.
Support Tooling
Press the Setup Box on the screen or F6 on the keyboard. (See Figure 4.0, Location 1)
Press the Change Tooling box on the screen or F6 on the keyboard. (See Figure 6.0, Location 2)
1.5.1.
1.5.2.
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1.5.3. Side A Tooling
1.5.3.1.
Press the Open Cover box on the screen or F2 on the Keyboard (Figure 8.0, Location 1) then
open the printhead cover. (Figure 9.0).
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Figure 8.0
1.5.3.2.
Figure 9.0
Place flat tooling blocks or pins between rails in area board will run. (Figure 10.0)
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1.5.3.3.
Close the cover.
Press the blue system button.
Press Exit.
1.5.3.4.
1.5.3.5.
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1.5.3.6.
Press Home Cleaner.
1.5.4. Side B Tooling
Figure 10.0
1.5.4.1.
Press the Home Cleaner box on the Screen or F3 on the Keyboard. (Figure 8.0, Location 2)
Press the Board Stop box on the screen or F4 on the keyboard. (Figure 11.0, Location 1)
Press the Open Cover box on the screen or F2 on the keyboard, (Figure 9.0, Location 1) then
open the printhead cover. (Figure 10.0).
Press the Board Clamps box on the screen or F3 on the keyboard. (Figure 11.0, Location 2)
Place a PCB on the Rails and push into the machine until it meets the board stop.
Press board Clamps and close the cover.
Press blue system button.
Press Exit.
Press Home Camera.
1.5.4.2.
1.5.4.3.
1.5.4.4.
1.5.4.5.
1.5.4.6.
1.5.4.7.
1.5.4.8.
1.5.4.9.
1.5.4.10.
Press Open Cover
1.5.4.11.
Align a mylar to the PCB and tape to the rails with masking tape.
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1.5.4.12.
Refer to the Assembly Build Instruction to determine if a custom tooling plate is required.
Align the custom tooling plate or universal tooling pins or blocks to the open areas on
the mylar.
1.5.4.13.
Remove the mylar, Close the cover and Press Exit
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Figure 11.0
1.6.
Stencil Loading
Press the Setup Box on the screen or F6 on the keyboard. (See Figure 4.0, Location 1)
Press the Change Screen box on the screen or F5 on the keyboard. (See Figure 6.0, Location 3)
1.6.1.
1.6.2.
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1.6.3. Open the printhead cover (Figure 9.0) and remove the existing screen if needed. (Figure 12.0).
Figure 12.0相关部门审核
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1.6.4. Load a new stencil into the printer. Ensure correct orientation and print justification.
(Figure 13).
1.6.5. Close the front printhead cover (Figure 14) and press the blue system button. (Figure 3.0)
Figure 13
1.6.6.
Figure 14
Press the Change Screen box on the screen or F5 on the keyboard. (Figure 6.0, Location 3)
Press the Exit box on the screen or F8 on the keyboard. (Figure 6.0, Location 4)
Press the Exit box on the screen or F8 on the keyboard. (Figure 8.0, Location 3).
1.6.7.
1.6.8.
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1.7.
Load The Solder Paste
1.7.1. Press Paste Load.
Press Manual Load.
Open Cover and Load Paste.
Deposit a bead just in front of the stencil image.
Close the cover and Press the Blue system button.
Press Continue.
Press Exit.
1.7.2.
1.7.3.
1.7.4.
1.7.5.
1.7.6.
1.7.7.
1.8.
Squeegee Loading
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1.8.1. Press Setup.
Press Change Squeegee.
Open the Cover and change the squeegees.
1.8.2.
1.8.3.
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1.8.4. Close the cover and Press the Blue system button.
Press Continue.
Press Exit.
1.8.5.
1.8.6.
2.
1.9.
Paper loading
Press Open Cover.
Press Change Screen.
Remove the Stencil.
Lift the empty tube from the cleaner.
Remove the spindles from each end.
Remove the take up roll.
Rotate the flange 1/4 turn to unlock the paper roll.
Slide the dirty paper from the shaft.
Slide the left end of the empty shaft into the cleaner end plate.
Place the right end of the shaft into the motor drive spindle.
Place the paper spindles into both ends of the new paper roll.
Install the roll in the front of the cleaner. The paper should be routed from underneath.
Install the paper as shown in the diagram.
1.10.
1.11.
1.12.
1.13.
1.14.
1.15.
1.16.
1.17.
1.18.
1.19.
1.20.
1.21.
New
Roll
Take
up
Roll
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1.22.
Slide the paper through the rear shaft.
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1.23.
Press Prime Paper.
Press the two-button control until the slack is out of the paper.
Reinstall the stencil.
1.24.
1.25.
3.
1.26.
Solvent loading
Press Open Cover.
Press Change Screen.
Remove the Stencil.
Remove the cap from the Reservoir.
Add solvent to the reservoir.
Replace the cap.
1.27.
1.28.
1.29.
1.30.
1.31.
Solvent Cap
1.32.
Reservoir
Press Prime Solvent.
Press the two button controls until the paper becomes wet.
Reinstall the stencil
1.33.
1.34.
4.
Shut Down
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1.35.
Press E-Stop.
Click on the Close System Icon.
Click on Start.
Click on Shut down.
1.36.
1.37.
1.38.
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1.39.
Wait for windows to shut down properly.
Turn of the main power switch.
1.40.
5.
1.41.
Trouble shooting
Fiducial Find Failure
Clean the fiducial with a pencil eraser and retry.
1.42.
Pressure Error
Reprint the PCB until the errors are cleared.
Inspect the board and wash if necessary.
Clean the bottom of the stencil
1.42.1.
1.42.2.
1.42.3.
1.43.
Paste Missing On The PCB
Add more solder paste to the stencil
1.44.
Bad Paste Registration
Get technical support.
1.45.
Transfer Error
Adjust conveyors and retry.
1.46.
Solvent Low
Add solvent per instruction
1.47.
Paper Empty
Load paper per instruction
6.
1.48.
Data capture REQUIREMENTS
The file must be manipulated to establish the Printing process performance of an
Assembly on the DEK 265 Horizon.
1.49.
The file is located on the local drive, which must be renamed after each assembly has
been completed.
If this is not carried out before the set up of the next batch it will continue with the data
logging process and therefore be unable to establish which assembly has been run.
1.50.
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1.51.
The file should be named with the assembly number date and sample number as shown below: -
716320—WO12345-201205
Assembly
Number
Sample
Frequency (n)
Date (eg
20/12/05
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7. 2D DATA LOGGING SET UP
To start the data logging of the 2D inspection the following steps must be taken: -
1. Press F8 Maint.
2. Press F7 Test cycles
3. Press F6 Data logger to switch the 2D inspection on
4. Press F1 Run
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生效日期：
8.
1.52.
DEK印刷机操作指引
DEK
PRINTER PRINTER WORKSTATION
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文件编号:
QT-00052
版本:
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起草人：
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EVENT LOGGING
The event log details the actual locations that have failed outside the control parameters. On a
daily basis the following routine must be followed:
1. F8 Maint.
2. F4 House keeping
3. F6 Delete data
4. F1 Run
1.53.
1.54.
After the batch has run the event log must be copied and moved to the SPC data folder.
The file should be named with the assembly number date and sample number as shown below:
716320—WO12345-201205
Assembly
Number
Sample
Frequency (n)
Date (eg
20/12/05
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and Environmental Requirements安全和环境要求
N/A无
nce Document参考文件
N/A无
s记录
Solder paste use records QF-00066.
锡膏使用记录表QF-00066。
ix附件
N/A无
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