2024年3月21日发(作者:)
Valtek StarPac II
Intelligent Control System
Valtek Logix Series 2000
Digital Positioner
GENERAL INFORMATION
The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on Valtek
®
StarPac
®
II Intelligent Control
Systems and Logix
TM
2000 Digital Positioners. Product
users and maintenance personnel should thoroughly
review this bulletin prior to installing, operating, or
performing any maintenance on the valve.
More detailed operation instructions are included
in the StarPac II / Logix 2000 Manual; refer to them
when more information is needed.
Separate Valtek Installation, Operation, Maintenance
instructions cover the valve (IOM 1 or IOM 27) and
actuator (IOM 2 or IOM 31) portions of the system and
other accessories. Refer to the appropriate instructions
when this information is needed.
To avoid possible injury to personnel or dam-
age to valve parts, users must strictly adhere
to WARNING and CAUTION notes. Modifying
this product, substituting non-factory parts,
or inferior parts, or using maintenance proce-
dures other than outlined could drastically
affect performance and be hazardous to per-
sonnel and equipment, and may void existing
warranties.
WARNING: Standard industry safety practices must
be adhered to when working on this, or any, process
control product. Specifically, personal protective
and lifting devices must be used as warranted.
Unpacking
unpacking the StarPac II / Logix 2000 unit,
check the packing list against the materials re-
ceived. Lists describing the system and accesso-
ries are included in each shipping container.
lifting the system from the shipping container,
position lifting straps to avoid damage to tubing and
mounted accessories. Systems with valves up to
eight inches may be lifted by actuator lifting ring. On
larger systems, lift unit using lifting straps or hooks
through the yoke legs and outer end of body.
WARNING: When lifting a valve/actuator as-
sembly with lifting straps, be aware the center
of gravity may be above the lifting point. There-
fore, support must be given to prevent the
valve/actuator from rotating. Failure to do so
can cause serious injury to personnel or dam-
age to nearby equipment.
the event of shipping damage, contact your
shipper immediately.
any problem arise, contact your Valtek
Control Valve representative.
42-1
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Valtek No. 133389
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611
Preferred StarPac II / Logix 2000 Grounding
StarPacIIUserInterfaceTerminal
Shields
Instrument
Ground
+24V
-24V
AIB,Extenderor
RS232/RS485Converter
+RS485
-RS485
+AnalogOutput
-AnalogOutput
DCS
+AnalogInput
-AnalogInput
Shields
GroundingScrewfor
ElectricalGroundofConduit
Instrument
Ground
NoShieldConnectionat
StarPacIIUserInterfaceTerminal
Figure 1: Shielded Wire Diagram
Tools required for StarPac II / Logix 2000
If the StarPac II is being installed in an insulated process
line, do not place more than four inches of insulation
around the pressure or temperature sensors; otherwise
the sensors may not operate properly. In addition,
NEVER
insulate the unit electronics assembly or
remote-mounted temperature/pressure sensors (when
used).
CAUTION: Do not insulate the StarPac II / Logix
2000 electronics housing or remote-mounted pres-
sure or temperature sensors; otherwise excessive
heat may build up and affect operation.
Maintenance and Start-up
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Multi-meter w/alligator clips, probes & jumpers
4-20 mA analog calibrator with power supply
RS-232-485 communication and cabling
Windows
TM
compatible PC
Standard 6-inch flat screwdriver
Standard phillips screwdriver
1
/
4
-inch flat screwdriver
Small wire cutter (flush cut) & wire strippers
Needle-nose pliers
1
/
16
-inch allen wrench
Vise grips
Small vise grips
1
/
2
-inch nut driver
5
/
32
-inch allen wrench
Large crescent wrench (minimum 15-inch)
8-inch channel lock pliers
3
/
32
-inch screwdriver
Wrist grounding strap
Antistatic bag or packaging
EPROM remover (PLCC type)
Electrical tape
Feedback shaft tool and drive module
pressure calibration connectors (supplied
with feedback module kit)
Wiring and Grounding Guidelines
This section will help you achieve a maximum “noise -free”
environment and performance with a StarPac II / Logix
2000 unit.
Shielding Versus Grounding
All signals to the StarPac II / Logix 2000 unit should be
in shielded cables. Shields must be tied to a ground at
only one end of the cable to provide a place for environ-
mental electrical noise to be removed from the cable. A
ground wire (unlike a shield) is attached at both ends to
provide a continuous path for electrical conductivity.
Grounding Screw
The green grounding screw by the user interface termi-
nal block should be used to provide the unit with an
adequate and reliable earth ground reference. This
ground should be tied to the same ground as the
electrical conduit. Additionally, the electrical conduit
connecting to the unit should be earth grounded at both
ends of its run.
The green grounding screw must not be
used to terminate signal shield wires.
24VDC Power
The 24 VDC connection points will work best with
shielded twisted pair wire with the shield wire connected
INSTALLATION
Valve Installation
The StarPac II / Logix 2000 Intelligent Control System
valve is installed in the same manner as a conventional
control valve and according to industry standards. Refer
to the appropriate valve installation, operation, mainte-
nance instructions for proper installation procedures.
42-2
Flowserve Corporation, Valtek Control Products, Tel. USA 801 489 8611


发布评论